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Research and development center

Vulcanized capsule injection mold

Manufacture vulcanization capsule injection mold optimized for injection vulcanization machine.

  • Thickness deformation and rubber property change are minimized during injection
  • High rigidity body, can withstand clamping force and injection pressure (prevent mold deformation)
  • Best match between tire and vulcanized capsule

High performance and high thermal conductivity formula

Cooperate with rubber Coefficient of thermal conductivity (W/make) Tire curing time Capsule life Applicable specifications Used tires
The high life 0.33 The benchmark A very good All specifications Customers selected
High thermal conductivity 0.38 ≒1.5% To shorten the good All specifications Customers selected
Ultra high heat conduction 0.43 ≒1.8% To shorten the good All specifications Customers selected

The independent design

Precision manufacturing

Vulcanizing capsule special injection vulcanizing machine

Injection device and hydraulic device for vulcanizing capsule

  • High rigidity body improves energy efficiency through the use of variable piston pumps
  • Conditions related to injection pressure, temperature and options can be confirmed by opening the screen, and setting errors can be immediately seen

Technical parameters

project unit Vulcanizing machine injection volume note
7,000cc 11,400cc 20,000cc 32,000cc
Clamping system Clamping force ton 700 800 1500 2000 F(ton)=A(π/4×D2)×P×10-3
??info.product.size_en_US?? 1000×1450×50 1000×1500×50 1,500×1,500×50 1,500×1,500×50
The piston diameter 500 500 730×2 730×2 (D)
The piston stroke 30 30 35 35
Distance between disks 400-2,000 440-2,200 550-2,350 600-3,500 Min - Max
Cylindrical interval 1,200×700 1,200×700 1,900×1,000 1,900×1,000
Plate surface bolt hole/countersunk hole - M20×D22 M20×D22 M24×D26 M24×D26
The injection system Injection quantity cc 7000 11400 20000 32000 V(cc)=(π/4×ds2×S)×10-3
Injection pressure ㎏f/? 700 800 2000 2000 IP=(Di2-dr2)/ds2×P×2
Discharge piston diameter 110 135 159 159 (ds)
Diameter of injection cylinder 275 310×2 390×2 390×2 (Di)
Stroke of injection cylinder 900 900 1000 910 (S)
Diameter of piston of injection cylinder 110 130 170 150 (dr)
Injection cylinder pressure ㎏/? 200 210 180 250 (P)
Feed system The screw diameter 60 75 60 85
??info.product.rubberstripsize_en_US?? 10×60 10×60 10×60 (10×60)×2
The screw rotation speed rpm 0-200 0-200 0-200 0-200
power Motor for oil pressure system Kw 37kw 37kw 37Kw×2 55Kw×2
Hot kerosene cycle motor Kw 0.75×2 0.75×2 0.75×3 0.75×6
The system pressure ㎏/? 250 250 250 250
Fuel tank capacity L 600 600 800 1200
Appearance of size Mechanical dimensions (LxWxH) 5.25×2.30×6.90 5.25×2.30×8.25 4.62×3.00×10.02 5.43×3.15×10.02
Machine weight ton 42 56 82 89

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